Glow-worm Ultimate c Manuel d'utilisateur

condensInstallation and ServicingULTIMATE 30cG.C. No. 47-044-48 ULTIMATE 35cG.C. No. 47-044-49

0020167175_01 - 02/13 - Glow-wormINSTALLATIONi IMPORTANT: All the drawings dimensions are shown in mm.6 Appliance location6.1 Location6.1.1 Instructio

0020167175_01 - 02/13 - Glow-worm7 Appliance installation 7.1 Scope of deliveryThe appliance is delivered in a single carton with a document pack and

0020167175_01 - 02/13 - Glow-wormGeneralThis boiler is designed for use as part of a sealed water central heating system with fully pumped circulation

0020167175_01 - 02/13 - Glow-worm7.4 Mounting • Make sure that the equipment used for implementing the installation is compatible with that of the ap

0020167175_01 - 02/13 - Glow-worm7.4.2 Boiler hanginga DANGER: With regards to the Manual Handling Operations, 1992 Regulations, the following lift op

0020167175_01 - 02/13 - Glow-worm8.2 Safety Discharge ValveBA321Key1 Discharge pipe 15mm o.d.2 Pressure relief valve PRV3 Draining outletA PRV outl

0020167175_01 - 02/13 - Glow-wormINCREASE PIPE SIZE 75 mm min.100 mm min.Washing machinetrap / waste442.5INSTALLATION- 14 -

0020167175_01 - 02/13 - Glow-worm9 Evacuation of combustion gas9.1 Regulationb ATTENTION: Only fl ue accessories supplied by Glow-worm must be used.Di

0020167175_01 - 02/13 - Glow-worm9.2 Flue confi guration description9.2.1 Horizontal concentric fl ue Ø 60/100 mm or Ø 80/125 mm (C13 type installation)

0020167175_01 - 02/13 - Glow-worm9.2.3 Multiple boiler chimney fl ueØ 60/100 mm (C43 type installation)b ATTENTION:The fl ue connecting from the applia

0020167175_01 - 02/13 - Glow-worm10.2 Main board1 2 330mmmaxKey1 Connector2 Electrical wires3 Insulation• Keep a distance of a maximum of 30 mm betwe

0020167175_01 - 02/13 - Glow-worm10.4 External accessoriese DANGER: Under no circumstances must any mains voltage be applied to any of the terminals o

0020167175_01 - 02/13 - Glow-worm10.6 Wiring diagram1102113124135146157168179181234109876543211920 18 17 16 15 14 13 12 11MGreen/YellowDMTTNTCEbus24 V

0020167175_01 - 02/13 - Glow-worm11 Commissioning i IMPORTANT:At the time of commissioning, complete all relevant sections of the Benchmark Checklist

0020167175_01 - 02/13 - Glow-worm11.4 Filling DHW Circuit• Open the various hot water taps to fi ll the DHW circuit.11.5 Filling the Condensate Trap

0020167175_01 - 02/13 - Glow-worm11.7 Gas ratesThe supply from the governed meter must be of adequate size to provide a steady inlet working pressure

0020167175_01 - 02/13 - Glow-worm11.9 Testing domestic hot water system• Open a hot-water tap.• Check that the temperature obtained is compliant wi

0020167175_01 - 02/13 - Glow-worm12.2 Installation settings• Push in and hold the button for more than 7 seconds to access the confi guration menu.

0020167175_01 - 02/13 - Glow-wormCode Parameter Unit DescriptionFactory settingModifi able parameterd.44 Digitalized ionisation voltage VDisplay the di

0020167175_01 - 02/13 - Glow-worm12.5 Test modesBy activating these various test modes, you can enable special functions on the appliance.• Press the

INTRODUCTION1 Instructions guidance ...

0020167175_01 - 02/13 - Glow-wormMAINTENANCETo ensure the continued effi cient and safe operation of the boiler it is recommended that it is checked an

0020167175_01 - 02/13 - Glow-worm14.2 Fault memory• This menu allows you to display the 10 most recent failure codes registered by the appliance.• I

0020167175_01 - 02/13 - Glow-wormFault codesDescription Cause SolutionF61Fault in the main boardGas valve command fault• Check the main boards connect

0020167175_01 - 02/13 - Glow-worm14.4 Functional fl ow diagram14.4.1 Central Heating14.4.2 Domestic Hot WaterMAINTENANCE- 31 -

0020167175_01 - 02/13 - Glow-worm15 Gas conversion adjustmentsIn order to adjust the appliance to a diff erent gas that it is set to in production.Thi

0020167175_01 - 02/13 - Glow-worm• Compare the value measured with the values indicated in the table below.Gas adjustment G20 G31CO2 case ON 9 ± 0.2

0020167175_01 - 02/13 - Glow-worm• To obtain service, please call your installer or Glow-worm’s own service organisation.PLEASE NOTE: During routine

0020167175_01 - 02/13 - Glow-worm17.2.2 Control box24V230V1Key1 Control box• Position the control box (1) into the service position.17.3 Combustion c

0020167175_01 - 02/13 - Glow-wormG31 Burner % CO2Model Check (case on) Setting (case off ) CO/CO2 ratio3010.3 ± 0.3% 10.1 ± 0.2% 0.0043510.3 ± 0.3% 10.

0020167175_01 - 02/13 - Glow-worm17.6 Expansion vessel12Key1 Expansion vessel2 Expansion vessel pressure inlet• Check the expansion vessel's su

11 Commissioning ... 2111.1 Rea

0020167175_01 - 02/13 - Glow-worm17.8 Combustion block1011121314151617124356789Legend1 Gas valve connection2 Grounding cable3 Spark electrode inlet4

0020167175_01 - 02/13 - Glow-worm17.8.2 Dismantling the burnerb Warning: The burner door seal (12) must be replaced each time the burner is dismantle

0020167175_01 - 02/13 - Glow-worm18.2 Boiler AccessFor replacement of parts, the front casing panel of the boiler will need to be removed. • To remov

0020167175_01 - 02/13 - Glow-worm18.4 Hydraulic block169108762417131254211819212214152023325272630302829 Key1 Three-way valve2 Three-way valve electr

0020167175_01 - 02/13 - Glow-worm18.4.2 Automatic air vent• Drain the boiler heating circuit as described in the appropriate chapter "Draining&q

0020167175_01 - 02/13 - Glow-worm18.5 Combustion block2019181716151413121121102292325242627288302931327336543433637382351Legend1 Igniter unit retaini

0020167175_01 - 02/13 - Glow-worm18.5.1 Spark electrode• Disconnect the electrode cap (7) and the earthing cable (6).• Remove the 2 spark electrode

0020167175_01 - 02/13 - Glow-worm18.5.9 Gas valve• Remove the burner door (11) refering to chapter "Dismantling the burner door".• Remove

0020167175_01 - 02/13 - Glow-worm18.7.2 2A Fuse Rating• For access, refer to chapter "Main PCB".• The fuse is located at top right hand s

0020167175_01 - 02/13 - Glow-worm• When ordering spare parts, contact Glow-worm’s own service organisation.• Please quote the name of the appliance

0020167175_01 - 02/13 - Glow-wormINTRODUCTION1 Instructions guidance1.1 Product documentationThe instructions are an integral part of the appliance an

Manual HandlingIMPORTANT. With regards to the Manual Handling Operations, 1992 Regu-lations, the following lift operation exceeds the recommended weig

Declaration of ConformityInstallation,Commissioning andService Record

a

SERVICE INTERVAL RECORDIt is recommended that your heating system is serviced regularly and that you complete the appropriate Service Interval Record

Subject to engineering changesGLOW-WORMNottingham Road, Belper, Derbyshire. DE56 1JTBecause of our constant endeavour for improvement, details may v

0020167175_01 - 02/13 - Glow-worm2.3 Regulation and statutory requirements2.3.1 CE MarkThis boiler meets the requirements of Statutory Instrument, No

0020167175_01 - 02/13 - Glow-worm3 Safety instructions and regulations3.1 Safety instructionsIf the gas pressure at the input of the appliance is out

0020167175_01 - 02/13 - Glow-wormGas SupplyThe gas installation must be in accordance with the relevant standards.In GB, this is BS6891.In IE, this is

0020167175_01 - 02/13 - Glow-wormTECHNICAL DATA5 ULTIMATE cBoiler, type C13, C33, C43Description Unit 30 35Gas category ll2H3Pll2H3PSEDBUK rating 2009