Glow-worm Ultimate 100FF Manuel d'utilisateur

221966B.12.04All replacement partsAll labour chargesAll call-out chargesGuarantee Registration100FF 120FFFanned Flue BoilerThis is a Cat I2H Applia

10221966BThe installation of the boiler must comply with the requirementsof the current issue of BS6798, in Ireland, refer also to thecurrent edition

11 221966B3.11 Expansion VesselA diaphragm type expansion vessel, conforming to the currentissue of BS4814 (see also BS7074 Part 1 and 2) must beconne

12221966B3.13 Domestic Hot Water CylinderSINGLE FEED INDIRECT CYLINDERS ARE NOT SUITABLE.The domestic hot water cylinder must be if the indirect coil

13 221966B4.1 UnpackingOpen the carton, check the items supplied against the boilerpack contents list on the flap, see diagram 4.1.4.2 Flue Position a

14221966B4.4. Rear and Side Flue ApplicationTake the template from the boiler pack and position it on thewall, making sure that the minimum clearances

15 221966B4.7 Flue LengthFor a rear flue, measure the distance from the outside wall faceto the boiler mounting wall. Check that the flue length will

16221966BDiagram 4.9T MINUS 55mmBOILERCENTRELINELONG FLUETERMINALSTANDARD FLUETERMINALT6858Diagram 4.10NOTE:THE FLUE TERMINALRESTRICTOR MUST BEPOSITIO

17 221966B5.1 Boiler PreparationWith the boiler still in the bottom tray, slide the controls coverupwards and remove it as shown in diagram 5.1.Remove

18221966B5.3 Water Circulation SystemComplete the water connections to the boiler.Fill, vent and flush system.Check for any leaks and put right.5.4 Sa

19 221966BNOTE: If external flue fixing is required start at 6.2.6.1 Flue Fixing - InternalNOTE: Use of the optional wall liner kit is required.Place

2221966BImportant InformationTesting and CertificationThis boiler is tested and certificated for safety and performance. It is therefore important th

20221966B7.1 Control Box RemovalRemove the electrical control box securing screws, see diagram7.1. Slide the box forwards and release, hook it onto t

21 221966BPlease ensure the "Benchmark" logbook is completed and leftwith the user.8.1 All SystemsCommissioning should be carried out by a c

22221966B8.4 Testing - ElectricalTurn the control thermostat knob fully clockwise to the maximumsetting, which is about 82oC (180oF), neon 2 will ligh

23 221966B8.6 Testing - Open VentedAllow the system to reach maximum working temperature andexamine for water leaks.There should be no undue noise in

24221966BInstruct and demonstrate the safe and efficient operation of theboiler, heating system and domestic hot water system.Advise the user, that to

25 221966B10.2 Cleaning Heat Exchanger and BurnerDisconnect the air pressure tubes, see diagram 5.3.Remove the blue and red electrical connections fro

26221966B10.4 Electrode, Pilot Burner and Pilot InjectorClean the pilot burner and electrode.100FF Model Only. To remove the electrode release the sp

27 221966B11.1 ElectricalIMPORTANT: On completion of the Service/Fault Finding taskwhich has required the breaking and remaking of the electricalconn

28221966BIs there 230V~ between SL and N and between L and N ?Diagram 11.2Is neon 1 lit?YESYESYESNOCorrect power supply problem.N

29 221966BFUSETYPE F1 & F2(F1A)AIR PRESSURE SWITCH CONNECTIONSSPARKELECTRODEWATER PRESSURESWITCHO/H CUTOFFCONTROLSTATFANAIRPRESSURESWITCHPILOTSOLE

3 221966BIntroduction 3Lighting the Boiler 5General Data 1 6Flue Terminal 2 9Water Systems 3 10Flue and Appliance Preparation 4 13Boiler Installation

30221966B11 Fault FindingDiagram 11.5SWITCH CONTROL,TIME SWITCH,PROGRAMMER ETC.(if fitted)✽ Remove red link between 9 and SL when fitting a time co

31 221966BNOTE: Replacement of parts must only be carried out by acompetent person.Before replacing any parts isolate the boiler from the electricals

32221966B12.4 Control Board (PCB) - diagram 12.2ARelease the control box, refer to Section 7.1.Disconnect the three electrical plugs and ignition lead

33 221966B12.9 Main BurnerRemove the main burner as Section 10.2.12.10 Main InjectorRemove the main burner as Section 10.2.Remove the main injector as

34221966B13.1 Part IdentificationThe key number in the diagram and the first column of the listwill help to identify the spare part.13.2 OrderingWhen

35 221966BKey No Part No Description GC Part No1 800442 Multifunctional control 278 0212 208040 “O” ring 334 5923 205727 Injector - 100FF 278 1973 205

36221966BBecause of our constant endeavour for improvement, details may vary slightly from those shown in these instructions.

4221966BMaintenanceTo ensure the continued efficient and safe operation of theboiler it is recommended that it is checked and serviced asnecessary at

5 221966B0208M6mm6mm65mm6mm6mm6mm160mm500mmAdditional clearances may berequired for installationFRONTVIEWDiagram 2To Light the BoilerWARNING: Sealed

6221966BDiagram 1.1SIDE ELEVATION FRONT ELEVATIONBAOCPLCLMFGHPUMPEDFLOWPUMPEDRETURNK0301MJWATER CONNECTIONS28mm COPPER PIPEGAS CONNECTIONSRC1/2 (1/2 i

7 221966B1.4 B.S.I. CertificationThis boiler is certificated to the current issue of BS6332 Part 1,invoking the current issue of BS5258 Part 1 for per

8221966BIt is recommended that plastic pipes for primary pipeworkshould not be used for this boiler.1.9 DrainSystemA draining tap must be provided at

9 221966BNOTE: Detailed recommendations for flues are given in thecurrent issue of BS5440 Part 1.2.1 Terminal PositionThe minimum acceptable siting d